不锈钢喷丝头表面镀DLC膜可行性探讨
2024-06-03 09:54:08   来源:   评论:0 点击:

为了提升化纤纺丝用喷丝头质量,介绍金铂合金、钽、不锈钢3种材质化纤喷丝头的优缺点;以SUS316L型不锈钢制作的PY35-2050-0 075型喷丝头为例,通过盐雾试验以及酸性溶液浸泡试验


郭庆平
(山西经纬化纤机械股份有限公司,山西 晋中  030601)
 
摘要:为了提升化纤纺丝用喷丝头质量,介绍金铂合金、钽、不锈钢3种材质化纤喷丝头的优缺点;以SUS316L型不锈钢制作的PY35-2050-0.075型喷丝头为例,通过盐雾试验以及酸性溶液浸泡试验,对比分析其镀DLC膜前后的性能、质量及表面微观形貌变化。指出:以Cr+WC作为中间过渡层,能提高气相沉积DLC膜与不锈钢喷丝头基体的结合强度;镀DLC膜不锈钢喷丝头的硬度可达2000 HV,强度和耐酸碱腐蚀性均优于普通不锈钢喷丝头,使用寿命长,更适用于高温、高压以及酸碱腐蚀的纺丝环境。
关键词:纺丝;喷丝头;不锈钢;DLC膜;气相沉积;硬度;耐腐蚀性
中图分类号:TS152.2            文献标志码:B            文章编号:1001-9634(2024)03-0028-03
 
收稿日期:2023-01-17;修回日期:2023-05-20
作者简介:郭庆平(1976—),女,山西晋中人,工程师,主要从事化纤纺织专件计量泵、喷丝头设计研发方面的工作。
 
Discussion on the Feasibility of Plating DLC Film on Stainless Steel Spinneret
GUO Qingping
(Shanxi Jingwei Chemical Fiber Machinery Co.,Ltd.,Jinzhong 030601,China)
 
Abstract:In order to improve the quality of spinneret used in chemical fiber spinning,the advantages and disadvantages of three kinds of spinnerets made of gold-platinum alloy, tantalum and stainless steel are introduced.Taking PY35-2050-0.075 spinneret made of SUS316L stainless steel  as an example,the properties,quality and surface morphology of the spinnerets before and after DLC film coating are compared by salt spray test and acid solution immersion test.It is pointed out that the bonding strength between DLC film by vapor deposition and stainless steel spinneret matrix can be improved by using Cr+WC as the intermediate transition layer.For DLC film coated stainless steel spinneret,the hardness is up to 2000 HV,the strength and acid and alkali corrosion resistance are better than ordinary stainless steel spinneret.DLC film coated stainless steel spinneret has long service life,and is more suitable for high temperature,high pressure and acid and alkali corrosion spinning environment.
Key Words:spinning;spinneret;stainless steel;DLC film;vapor deposition;hardness;corrosion resistance
 
参考文献:
[1] 朱一音.提高湿法纺国产自制喷丝头的质量[J].上海纺织科技,2000(6):49-52.
[2] 王福贞,武俊伟.现代离子镀膜技术[M].北京:机械工业出版社,2021.


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