棉纺环锭细纱机中墙板侧面孔加工工艺改进
2022-11-22 15:00:12   来源:   评论:0 点击:

为了满足主机批量生产需求,提高JWF1579型棉纺环锭细纱机中墙板加工效率和质量,分析中墙板龙筋托座侧面孔的结构特点及加工要求,从加工设备、零件结构及刀具等方面对新型中墙板


张改红1,卢蔚蔚2,毛政1,张雨彪1
1.经纬智能纺织机械有限公司,山西 晋中  030601;2.华能榆社发电有限责任公司,山西 晋中  031800)
 
摘要:为了满足主机批量生产需求,提高JWF1579型棉纺环锭细纱机中墙板加工效率和质量,分析中墙板龙筋托座侧面孔的结构特点及加工要求,从加工设备、零件结构及刀具等方面对新型中墙板加工工艺进行改进。指出:用φ10.2/φ15H10专用一体刀具替换中墙板侧面孔专机的φ10.2 mm钻头,解决工位不足、实现用现有专机一道工序完成中墙板龙筋托座和集落托座上所有孔的加工;单件节约工序时间约28 min;采用复合工步,实现多刀单件加工,提高了加工效率;单件加工费用节约73.33元;M12/φ15H10沉头销螺孔一次加工成型,二者同轴度提高、加工质量提升;使用液压夹紧装置,减少变形,保证了零件的一致性。
关键词:环锭细纱机;中墙板;龙筋托座;集落托座;沉头销螺孔;专用一体刀具
中图分类号:TS103.2           文献标志码:B          文章编号:1001-9634(2022)05-0047-03
 
收稿日期:2021-12-21
作者简介:张改红(1987—),女,山西晋中人,工程师,主要从事机械切削加工及应用方面的工作。
 
Improvement of Processing Technology for Side Hole of Cotton Ring
Spinning Frame Middle Wallboard
ZHANG Gaihong1,LU Weiwei2,MAO Zheng1,ZHANG Yubiao1
(1.Jingwei Intelligent Textile Machinery Co.,Ltd.,Jinzhong 030601,China;
2.Huaneng Yushe Power Generation Co.,Ltd.,Jinzhong 031800,China )
 
Abstract:In order to meet the mass production requirements of the main machine and improve the processing efficiency and quality of the JWF1579 middle wallboard for cotton ring spinning frame,the structural characteristics and processing requirements of the side hole of spindle rail bracket of the middle wallboard are analyzed,and the processing technology of the new middle wallboard is improved from the aspects of processing equipment,parts structure and cutter.It is pointed out that the φ10.2 mm coring bit of the middle wallboard side face is replaced by φ10.2/φ15H10 special integrated cutter,so as to solve the shortage of working position and realize the processing of all holes of spindle rail bracket and collective doffing bracket on middle wallboard with the existing special machine in one process.The process time is saved by 28 min.The complex engineering step is used to realize multi-cutter piece processing and improve the processing efficiency.The cost of single piece processing is saved by 73.33 yuan.M12/φ15H10 countersunk pin screw hole is processed at one time,the coaxiality of the two is improved,and the machining quality is improved.The hydraulic clamping device is used to reduce deformation and ensure the consistency of the parts.
Key Words:ring spinning frame;middle wallboard;spindle rail bracket;collective doffing bracket;countersunk pin screw hole;special integrated cutter
 
参考文献:
[1] 王先逵.机械制造工艺学[M].3版.北京:机械工业出版社,2014.
[2] 苗淑杰,刘喜平.机械设计基础[M].2版.北京:北京大学出版社,2019.
[3] 王启平.机床夹具设计[M].3版.哈尔滨:哈尔滨工业大学出版社,2019.


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