粘胶集聚纺细号纱织前断头的解决措施
2023-11-15 11:18:42   来源:   评论:0 点击:

为了解决用粘胶集聚纺细号纱织造稀薄织物时织前断头多的问题,对比集聚纺R 9 8 tex纱与同规格普通环锭纱的性能差异,分析其整经及浆纱工序存在问题及原因


马凌涛,洪爱东
(咸阳秦越纺织有限公司,陕西 咸阳  713100)
 
摘要:为了解决用粘胶集聚纺细号纱织造稀薄织物时织前断头多的问题,对比集聚纺R 9.8 tex纱与同规格普通环锭纱的性能差异,分析其整经及浆纱工序存在问题及原因;以织造R 9.8×R 9.8 354.0×330.5 165.0产品为例,详述整经工序参数设置、注意事项,以及浆纱工序的浆料选择、浆纱工序工艺设置和浆纱要点等。指出:粘胶紧密纱强力低、易伸长,浆纱难度大,整经工序要确保张力均匀,浆纱工序需选用低粘浆料,不用或少用PVA,在上浆率适宜、回潮率偏大、适当加大退绕张力工艺下,可减小分绞阻力和毛羽增量,防止纱线脆断,大幅减少断头;优化工艺后,生产R 9.8×R 9.8 354.0×330.5 165.0的织机效率大于94%,台时断经降至0.9根,坯布质量满足要求。
关键词:粘胶;集聚纺;细号纱;整经;浆纱;断头;浆料;低粘度;上浆率;张力
中图分类号:TS105.21            文献标志码:B            文章编号:1001-9634(2023)05-0059-03
 
收稿日期:2023-06-08
作者简介:马凌涛(1970—),男,陕西咸阳人,工程师,主要从事纺纱及织部工艺的设计、开发和生产等工作。
 
Measures on the Broken Ends of Viscose Compact Spun Fine Yarn Before Weaving
MA Lingtao,HONG Aidong
(Xianyang Qinyue Textile Co.,Ltd.,Xianyang 713100,China)
 
Abstract: In order to solve the problem of many broken ends with viscose compact spun fine yarn to weave thin fabric before weaving,the performance difference between compact spun R 9.8 tex yarn and ordinary ring  yarn of the same size is compared,the problems and reasons for warping and sizing process are analyzed.Taking the weaving R 9.8×R 9.8 354.0×330.5 165.0 product as an example,the parameter setting and precautions of the warping process,as well as the selection of slurry,sizing process setting and sizing points of the sizing process are described in detail.It is pointed out that viscose compact spun yarn has low strength,easy elongation,and high sizing difficulty.Therefore,the warping process should ensure uniform tension,and the sizing process should choose lowviscosity slurry,without or with a little PVA.With a suitable sizing rate,high moisture regain and proper increase of unwinding tension,the leasing resistance and hairiness increment can be reduced,the yarn brittle break can be prevented and the broken ends can be greatly reduced.After optimizing the process,the loom efficiency of R 9.8×R 9.8 354.0×330.5 165.0 is greater than 94%,the broken ends of per machine and per hour is reduced to 0.9,and the quality of grey cloth meets the requirements.
Key Words:viscose;compact spinning;fine yarn;warping;sizing;broken ends;slurry;low viscosity;sizing rate;tension
 
参考文献:
[1] 叶夏,张铮,付向利,等.Tencel纤维织物无PVA上浆实践[J].棉纺织技术,2009,37(12):5-7.
[2] 黄大钵,黄琼.特细号紧密纱浆料配方的优化[J].棉纺织技术,2010,38(6):56-57.
[3] 黄大钵,黄琼.紧密纺织物少用PVA的上浆体会[J].棉纺织技术,2009,37(12):8-10.
[4] 韩小玉,纪德信,马新敏.Tencel细号紧密纺产品上浆工艺实践[J].棉纺织技术,2011,39(11):48-50. 

相关热词搜索:粘胶 集聚纺 细号纱

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