中小型棉纺企业技改的选择
2022-02-16 15:57:04   来源:   评论:0 点击:

为了降低中小型棉纺企业用工水平、实现高质量发展,从中小型纺织企业存在的细纱、络筒工序用工多、效率低、能耗大及历史遗留的棉纺落后产能、细纱机型号与状态差异大、纱库式自动络筒


缪定蜀
(苏州市纺织工程学会,江苏 苏州  215004)
 
摘要:为了降低中小型棉纺企业用工水平、实现高质量发展,从中小型纺织企业存在的细纱、络筒工序用工多、效率低、能耗大及历史遗留的棉纺落后产能、细纱机型号与状态差异大、纱库式自动络筒机改造难度大等方面阐述其技术改造滞后的原因;认为细纱智能落纱小车、平移式集落、串联式集落改造和数控车头配套改造、自络投纱系统改造、筒纱智能自动化全数检测包装线的创新与突破是纺企技改趋势。指出:纺企应抓住技改机遇,通过“短、平、快”技改弥补现有纺纱机械短板,并以细纱短车和纱库式自络为技改重点;实现“四高”的自动化改造主要为将用工多的操作改为自动化和工艺、质量、管理的智能化;落纱与投纱设备的选择应结合企业实际,自络投纱系统改造应兼顾细纱集落改造具有的可靠性好、找头率和生产率高的特点;各工序应做好纺织器材管理和维护保养工作;纺机制造企业在注重纺织机械研发的基础上应重视纺织器材配置。
关键词:落后产能;智能落纱小车;数控车头;自络投纱;智检包装;纺织器材
中图分类号:TS111.8          文献标志码:A          文章编号:1001-9634(2021)S1-0048-06
 
收稿日期:2020-06-09
作者简介:缪定蜀(1948—),男,南京人, 高级工程师,主要从事纺纱工艺、设备、新产品等方面的研究。
 
The Choice of Technical Transformation in Small and
 Medium Sized Cotton Spinning Enterprises
MIAO Dingshu
(Suzhou Textile Engineering Society,Suzhou 215004,China)
 
Abstract:In order to reduce the employment level and realize high-quality development of small and medium sized cotton spinning enterprises,the reasons for the lag of technical transformation of spinning and winding process in small and medium sized textile enterprises from the aspects of too much labor,low efficiency,large energy consumption,backward cotton spinning production capacity left over by history,large different in spinning frame model and state,and difficulty in transformation of automatic winder with yarn storehouse are elaborated.It is assumed that the innovation and breakthrough of spinning intelligent doffing vehicle,translational collective doffing,tandem type transformation of collective doffing,matching transformation of CNC lathe head,transformation of the yarn feeding system of automatic winder,and the intelligent and automatic detection packaging line of all tube yarn are the trend of technical transfor mation of spinning enterprises.It is pointed out that the textile enterprises should seize the opportunity of technical transformation,through the technical transformation of “short,flat, fast” to make up for the shortcomings of the existing spinning machinery,and take the spinning short vehicle and the automatic winder with yarn storehouse as the key points of technical transformation.The realization of the automation transformation with “four high” is mainly to change the operation with more labor into automation and intellectualization of process,quality and mana gement.The selection of the yarn doffing and feeding equipments should be combined with the actual situation of the enterprise,the transformation of the yarn feeding system of automatic winder should consider the good reliability of spinning collective doffing,and high head-finding rate and productivity.The management and maintenance of textile accessories should be done well in each process,and the textile machinery enterprises should pay attention to the configuration of textile accessories on the basis of the research and development of textile machinery.
Key Words:backward production capacity;intelligent doffing car;CNC head;yarn feeding of automatic winder;intelligent inspection and packaging;textile accessories
 
参考文献:
[1] 缪定蜀.智能自络上纱系统的创新与展望[J] .总师俱乐部,2020(1):6-8.
[2] 陈宇.智能落纱小车对细纱短车适用性的探讨[J] .纺织器材,2019,46(6):12-14.
[3] 吉宜军,夏春明,吕兴明,等.串联式细纱机短车集落改造技术应用[J] .纺织器材,2020,47(2):35-40.
[4] 严绪东,丁峰,滕彬,等.粗细联智能纺纱生产线应用浅析[J] .纺织器材,2020,47(1):17-19.
[5] 侯长勇.棉纺企业节能降耗及减少用工的措施[J] .棉纺织技术,2020,48(3):69-72.
 


相关热词搜索:落后产能;智能落纱小车

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