棉纺环锭细纱机牵伸变换齿轮摇臂工艺改进
2023-02-08 14:22:06   来源:   评论:0 点击:

为了解决棉纺环锭细纱机牵伸变换齿轮摇臂生产周期长、质量不稳定的问题,分析其现有加工工艺流程存在装夹定位困难、加工精度要求高、难度大的现状,遵循工序集中原则


毛 
(经纬智能纺织机械有限公司,山西 晋中  030601)
 
摘要:为了解决棉纺环锭细纱机牵伸变换齿轮摇臂生产周期长、质量不稳定的问题,分析其现有加工工艺流程存在装夹定位困难、加工精度要求高、难度大的现状,遵循工序集中原则,提出改进方案;使用数控车床代替普通加工设备,一次装夹、一次定位完成φ52H7,φ55 mm,φ62H7孔以及基准面的加工内容,提高基准面与孔的位置精度、垂直度;将毛坯底面外圆由圆弧变为整圆,保证调整空间、提高装夹稳定性。实践结果表明:改进工艺后,牵伸变换齿轮摇臂的加工流程缩短、装夹次数减少、装夹稳定性提高,黑皮问题得到解决,生产效率和产品质量得到提升。
关键词:牵伸变换齿轮摇臂;棉纺环锭细纱机;工序集中;数控车床;位置精度
中图分类号:TS103.2             文献标志码:B             文章编号:1001-9634(2023)01-0056-03
 
收稿日期:2022-01-29
作者简介:毛  政(1991—),男,山西晋中人,助理工程师,主要从事机械切削加工及应用等方面的工作。
 
Process Improvement of Rocker Arm of Draft Shift Gear for Cotton Ring Spinning Frame
MAO Zheng
(Jingwei Intelligent Textile Machinery Co.,Ltd.,Jinzhong 030601,China)
 
Abstract:In order to solve the problems of long production cycle and unstable quality of the rocker arm of draft shift gear for cotton ring spinning frame,the present situation of difficult clamping and positioning,high machining accuracy and difficulty in the existing process is analyzed,and the improvement scheme is put forward following the principle of process concentration.The improvement scheme using CNC lathe instead of ordinary processing equipment,once clamping,once positioning to complete the processing content of φ52H7,φ55 mm,φ62H7 and base surface,to improve the position accuracy and perpendicularity of base surface and hole;the outer circle of the blank bottom surface is changed from an arc to an integral circle to ensure the adjustment space and improve the clamping stability.The practical results show that after the improvement of the process,the processing process of the rocker arm of draft shift gear is shortened,the clamping times are reduced,the clamping stability is improved,the black skin problem is solved,and the production efficiency and product quality are improved.
Key Words:rocker arm of draft shift gear;cotton ring spinning frame;process concentration;CNC lathe;accuracy of position
 
参考文献:
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[2] 张志斌.纺制皮马棉紧密纺CF11.8tex k的生产实践[J].纺织报告,2019(11):18-20.
[3] 张志斌.改善皮马棉11.8 tex集聚针织纱质量的措施[J].棉纺织技术,2020,48(2):51-53.
[4] 刘超,郑敏博,代爱民,等.皮马棉超柔细号高密面料的生产[J].棉纺织技术,2021,49(5):61-65.


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