梳棉除尘系统恒压吸风智能控制技术
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为保证清梳联连续稳定生产、减少资源浪费,介绍梳棉除尘系统的组成,分析管网、除尘机组、梳棉除尘系统存在能耗高、智能化程度低、设备开停频繁启动、滤尘器间歇控制等不足及原因


段  1,陈玉峰2,满立民1
(1.冠县冠星纺织集团总公司,山东 冠县  252500;2.光山白鲨针布有限公司,河南 光山  465450)
 
摘要:为保证清梳联连续稳定生产、减少资源浪费,介绍梳棉除尘系统的组成,分析管网、除尘机组、梳棉除尘系统存在能耗高、智能化程度低、设备开停频繁启动、滤尘器间歇控制等不足及原因,提出除尘系统进行恒压吸风智能控制改造思路,即在除尘主风机加装变频器、梳棉负压主管道端加装压力变送器和负压保护装置,在除尘机组增加管网控制装置,在集尘风机加装软启动,改进滤网收集系统等方案;通过对比除尘系统改造前后的实际效果,表明改造后梳棉机恒压为800 Pa~900 Pa,用电量减少5.68%。指出:应用梳棉除尘系统恒压吸风智能控制技术,可实现人机智能控制,达到稳定吸风工艺质量的效果,用电效率提高、用电成本降低,保护电机、节能降耗。
关键词:清梳联;梳棉机;除尘;恒压;智能控制;负压;变频器;软启动
中图分类号:TS103.19+5            文献标志码:B          文章编号:1001-9634(2024)02-0026-03
 
收稿日期:2023-02-24;修回日期:2023-05-04
作者简介:段  昕(1973—),男,山东聊城人,工程师,主要从事纺纱技术与自动化方面的工作。
 
Constant Pressure Suction Intelligent Control Technology of Carding Dedusting System
DUAN Xin1,CHEN Yufeng2,MAN Limin1
(1.Guanxian Guanxing Textile Group Co.,Ltd.,Guanxian 252500,China;
2.Guangshan White Shark Card Clothing Co.,Ltd.,Guangshan 465450,China)
 
Abstract:In order to ensure the continuous and stable production of blowing-carding unit and reduce the waste of resources,the composition of carding dedusting system is introduced.The shortcomings and reasons of pipe network,dedusting unit and carding dedusting system,such as high energy consumption,low intelligence,frequent start and stop of equipment and intermittent control of dust filter are analyzed,the idea of constant pressure intelligent control of dedusting system is put forward,that is to install frequency converter in the main dedusting fan,install pressure transmitter and negative pressure protection device at the end of the negative pressure main pipe of carding,install pipe network control device in the dedusting unit,install soft start in the dust collection fan,and improve the filter collection system,etc.By comparing the actual effect before and after the transformation of the dedusting system,it is shown that after the transformation,the constant pressure of the carding machine is 800 Pa~900 Pa,and the electricity consumption is reduced by 5.68%.It is pointed out that the application of constant pressure suction intelligent control technology in carding dedusting system can realize man-machine intelligent control,achieve the effect of stabilizing suction process quality,improve power consumption efficiency and reduce power consumption cost,protect motor,save energy and reduce consumption.
Key Words:blowing-carding unit;carding machine;dedusting;constant pressure;intelligent control;negative pressure;frequency converter;soft start
 
参考文献:
[1] 上海纺织控股(集团)公司,《棉纺手册》(第三版)编委会.棉纺手册[M].3版.北京:中国纺织出版社,2004:1139.
[2] 徐少范.棉纺重量控制[M].北京:中国纺织出版社,2002:89-109.
[3] 陆振挺,陈玉峰,张新英,等.纺织厂夏季升温降湿调节方法的实践[J].棉纺织技术,2009,37(6):31-33.
[4] 陈玉峰,陆振挺,李新英.转杯纺纱流程除尘机组节能减排的措施[J].棉纺织技术,2008,36(10):5-8.


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