细纱机油浴式齿轮箱维修实践
2022-10-26 08:23:10   来源:   评论:0 点击:

为了解决细纱机油浴式齿轮箱齿轮轴维修不便、维修效率低等问题,针对油浴式齿轮箱的构造特点,设计制作拆轴拉马工具、引轴装置、轴承安装挡板装置等专用维修工具,提出油浴机型细纱机


朱长松
(临邑恒丰纺织科技有限公司,山东 德州  251500)
 
摘要:为了解决细纱机油浴式齿轮箱齿轮轴维修不便、维修效率低等问题,针对油浴式齿轮箱的构造特点,设计制作拆轴拉马工具、引轴装置、轴承安装挡板装置等专用维修工具,提出油浴机型细纱机新式维修操作法,并阐述该操作法的具体步骤和注意事项。实践表明:拆轴拉马工具可提高维修效率,减少机物料消耗;引轴装置可一次成功安装9号轴、10号轴、11号轴;使用轴承安装挡板装置可解决安装1号轴和2号轴时操作空间受限的问题;使用油浴机型细纱机新式维修操作法使维修效率提高40%,人员配置、风棉消耗和设备电耗大幅减少,机配件使用寿命延长。
关键词:细纱机;油浴式齿轮箱;拆轴拉马;引轴装置;轴承安装挡板;摇架;生头
中图分类号:TS103.23          文献标志码:B          文章编号:1001-9634(2022)04-0051-02
 
收稿日期:2021-11-02
作者简介:朱长松(1987—),男,山东临邑人,主要从事设备管理和技术攻关方面的工作。
 
Maintenance Practice of Spinning Oil-bath Gearbox
ZHU Changsong
(Linyi Hengfeng Textile Technology Co.,Ltd.,Dezhou 251500,China)
 
Abstract:In order to solve the problems such as inconvenient maintenance and low maintenance efficiency of gear shaft of the spinning oil-bath gearbox,according to the structural characteristics of the oil-bath gearbox,special maintenance tools such as dismantling shaft puller tools,guide shaft devices,and bearing installation baffle devices are designed and manufactured.A new maintenance operation method for oil-bath spinning frame is proposed,and the specific steps and precautions of this operation method are described.The practice shows that the dismantling shaft puller tool can improve the maintenance efficiency and reduce the material consumption of the machine;the No.9 shaft,the No.10 shaft and the No.11 shaft can be installed successfully with the guide shaft device at one time;the problem of limited operating space for No.1 and No.2 shafts can be solved by using a bearing installation baffle device;the new maintenance operation method of the oil-bath spinning frame improves the maintenance efficiency by 40%,greatly reduces the personnel allocation,wind and cotton consumption and equipment power consumption,and prolongs the service life of machine parts.
Key Words:spinning frame;oil-bath gearbox;dismantling shaft puller;guide shaft device;bearing installation baffle;cradle;threading
 
参考文献:
[1] 《棉纺手册》(第三版)编委会.棉纺手册[M] .3版.北京:中国纺织出版社,2004:648-655.
[2]  张庆军,侯月云,杨效青,等.浅析棉纺设备的润滑管理[J] .纺织器材,2020,47(1):53-56.


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