清梳联流程降低棉结短绒的实践
2020-07-07 11:16:38   来源:   评论:0 点击:

为了充分发挥清梳联优势,降低生条棉结和短绒含量,分析棉结成因及原棉成熟度、疵点、线密度以及回潮率等质量指标对棉结的影响,探讨清梳联工序各单机打手转速及工艺隔距对棉结和短绒
胡振龙,赵卫华,张成英,盖广利
(东营市宏远纺织有限公司,山东 东营  257500)
 
摘要:为了充分发挥清梳联优势,降低生条棉结和短绒含量,分析棉结成因及原棉成熟度、疵点、线密度以及回潮率等质量指标对棉结的影响,探讨清梳联工序各单机打手转速及工艺隔距对棉结和短绒的影响,用AIFS实验数据对各机工艺进行优化,强调清梳联合机组使用和维护要点。指出:清梳联质量控制是一项系统工程,应从原棉选配、工艺技术、运转管理等方面入手,加强工序试验和检验,将清梳联生条棉结和短绒控制在要求的范围内;根据设备技术特点和原棉内在质量,调整好清梳联各打手转速、选配好针布型号、优化各部隔距、维护并使用好设备,方能有效控制棉结和短绒,达到提高生条质量的要求。
关键词:清梳联;生条;原料性能;隔距;短绒;棉结;梳理器材;打手转速
中图分类号:TS103.11    文献标志码:B    文章编号:1001-9634(2020)02-0028-04
 
收稿日期:2019-05-17
作者简介:胡振龙 (1969—),男,山东东营人,高级技师,主要从事纺纱设备维修管理工作。
网络出版时间:2019-06-19 10:56
http://www.cnki.net/kcms/detail/61.1131.TS.20190619.1056.014.html
 
Practice of Reducing Neps and Short Fibers in Blowing-carding Process
HU Zhenlong,ZHAO Weihua,ZHANG Chengying,GAI Guangli
(Dongying Hongyuan Textile Co.,Ltd.,Dongying 257500,China)
 
Abstract:In order to give full play to the advantages of blowing-carding unit,and reduce the content of neps and short fibers of sliver,nep factors and the influence of quality indicators such as maturity,defects,linear density and moisture of raw cotton on neps are analyzed,and the influence of beater speed of each unit and process gauge in blowing-carding process on neps and short fibers are analyzed.Process of each unit are optimized with AIFS experiment datas,and operation and maintenance points of blowing-carding unit are emphasized.It is pointed out that the quality control of blowing-carding is a systematic project,which should be started from the aspects such as raw cotton selection,process technology,operation management to strengthen the process tests and inspection control,so as to control the neps and short fibers of blowing-carding in the required range.Adjusting the speed of all beaters of blowing-carding,choosing and matching the type of card clothing,optimizing the gauge of each part,and maintaining and using the equipments according to the technical characteristics of the equipments and the inherent quality of the raw cotton can effectively control neps and short fibers to improve the quality of the raw cotton.
Key Words:blowing-carding unit;carding sliver;raw material properties;gauge;short fiber;neps;carding accessories;beater speed
 
参考文献:
[1] 王德根,吉宜军.提高清梳联生条质量的实践与体会[C]//2013’全国清梳技术研讨会论文集.杭州:中国纱线网,2013.
[2] 欧怀林.棉结的成因与控制方法[J].纺织器材,2014,41(1):30-33.
[3] 胡振龙,赵卫华.提高成纱强力的措施[J].纺织器材,2018,45(5):50-53.
[4] 上海纺织控股(集团)公司,棉纺手册(第三版)编委会.棉纺手册[M].3版.北京:中国纺织出版社,2004.
  

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