环锭纺高速纺纱技术探析
2023-04-11 14:36:33   来源:   评论:0 点击:

针对环锭纺速度低、耗能大、提高产量靠增加锭数等特点,介绍自转捻数和公转圈数捻回存在形式,从动作原理分析钢丝圈的加捻作用;以磁悬浮钢丝圈、磁悬浮钢领、可驱动旋转钢领等运动为


刘  凯,韦金平
(经纬智能纺织机械有限公司,山西 晋中  030601)
 
摘要:针对环锭纺速度低、耗能大、提高产量靠增加锭数等特点,介绍自转捻数和公转圈数捻回存在形式,从动作原理分析钢丝圈的加捻作用;以磁悬浮钢丝圈、磁悬浮钢领、可驱动旋转钢领等运动为例,探讨环锭纺卷绕方案和提速要点;分析悬浮式主动假捻卷绕装置的结构、技术难点以及应用效果。认为:悬浮式主动假捻卷绕装置,不会产生摩擦热与转速不稳定等问题,易于实施高速纺纱;取消钢丝圈,以钢领主动旋转代替钢丝圈被动滑行,解决了钢丝圈在高速旋转状态下运转不良及飞圈问题;实施环锭纺固定气圈高度技术、自动接头机器人技术,可替代细纱断纱检测技术,能大幅度提高环锭纺纺纱速度,提升纺纱车间自动化、智能化水平。指出:环锭纺提速的瓶颈在于卷绕成形系统,钢丝圈在钢领跑道上被动滑行的运动方式,已成为细纱机高速化及智能化的制约因素;以悬浮式主动假捻卷绕装置代替钢领、钢丝圈结构,目前只是一种理论化的原理和模型,还需进一步探索。
关键词:环锭纺;磁悬浮;主动钢领;钢丝圈;假捻;卷绕;主动可控旋转
中图分类号:TS103.11            文献标志码:B            文章编号:1001-9634(2023)02-0028-04
 
收稿日期:2022-08-05
作者简介:刘  凯(1985—),男,河南商丘人,工程师,主要从事环锭细纱机研发工作。
 
Study and Analysis of High-speed Spinning Technology of Ring Spinning
LIU Kai,WEI Jinping
(Jingwei Intelligent Textile Machinery Co.,Ltd.,Jinzhong 030601,China)
 
Abstract:In view of the characteristics such as low spinning speed,high energy consumption and improving production by increasing the number of spinning spindle,the existence form of twisting number and revolution number of twisting are introduced,and the twisting function of traveler from the principle of action is analyzed.Taking the movement magnetic levitation traveler,magnetic levitation ring and driving rotary ring as examples,winding scheme and key points of improving speed of ring spinning are discussed.The structure,technical difficulties and application effects of the suspension type active false twist winding device are analyzed.It is considered that the suspension type active false twist winding device does not produce friction heat and speed instability,and is easy to implement high-speed spinning.To eliminate the traveler and replace the passive sliding of the traveler with active rotation of the ring,the problems of poor running and flying of the traveler in the state of high-speed rotation are solved.Implement ring spinning fixed air ring height technology and automatic joint robot technology can replace the yarn breaking detection technology,greatly improve the spinning speed of ring spinning,and enhance the automation and intelligent level of spinning workshop.It is pointed out that the bottleneck of speed increase of ring spinning lies in the winding forming system.The passive sliding mode of traveler on the ring track has become the restriction factor of high- speed and intelligent spinning frame.It is only a theoretical principle and model to replace the structure of ring and traveler with a suspended active false twist winding device,which needs further exploration.
Key Words:ring spinning;magnetic levitation;active ring;traveler;false twist;winding;active controllable rotation
 
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