竹棉混纺6层织物的生产实践
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为适应人们对服装面料的新需求,解决传统小提花喷气织机无法织造6层织物的问题,介绍一种竹棉混纺6层织物的开发、设计与生产过程,分析其经、纬纱选择和织物组织结构等工艺参数的设计
范永刚,张五九,邱双林,赵纪卫
(际华三五四二纺织有限公司;新型环保复合面料湖北省重点实验室:湖北 襄阳  441002)
 
摘要:为适应人们对服装面料的新需求,解决传统小提花喷气织机无法织造6层织物的问题,介绍一种竹棉混纺6层织物的开发、设计与生产过程,分析其经、纬纱选择和织物组织结构等工艺参数的设计,并从整经、浆纱、穿综、穿筘、织造等工序分析织物的生产过程及关键技术难题。指出:竹棉混纺6层织物的生产增加了小提花织机品种的多样性,开发的关键在于织造出良好的布面风格;通过设计6层织物均为平纹组织,第1,6层织物每隔80根纱需经、纬向各交织1次,以固定各层及防止第2,3,4,5层织物因无交织点而发生分层;使织物兼具棉和竹纤维的优点,并具有良好的吸湿性、透气性、抗菌及贴身穿着舒适等优点,在婴幼儿用品市场、医用品市场的应用前景广阔。
关键词:竹棉混纺;6层织物;组织图;密度;经向;纬向;整经;浆纱;穿综;穿筘;织造
中图分类号:TS105.4    文献标志码:B    文章编号:1001-9634(2019)S1-0049-03
 
收稿日期:2019-04-02
作者简介:范永刚(1980—),男,河南鹿邑人,工程师,主要从事纺织织造技术及新产品研发方面的研究。
 
Production Practice of Bamboo and Cotton Blended 6-layer Fabric
FAN Yonggang,ZHANG Wujiu,QIU Shuanglin,ZHAO Jiwei
(Jihua 3542 Textile Co.,Ltd.;Hubei Key Laboratory of New Environment-friendly
Composite Materials:Xiangyang 441002,China)
 
Abstract:In order to meet the new requirements of fabric,and solve the problem that  6-layer fabric can’t be weaved with the traditional small jacquard air-jet loom,the development,design and production process of 6-layer bamboo and cotton blended fabric is introduced,and the selection of warp and weft yarn and the design of the process parameters such as fabric structure are analyzed,and weaving processes such as warping,slashing,drafting,reeding and weaving and key technical  problems are analyzed.It is pointed out that the production of the 6-layer bamboo and cotton blended fabric increases the fabric variety of small jacquard looms,and the key to development is to weave a good cloth style.The 6-layer of fabric is plain weave,and the first and sixth layers of fabrics need to be interwoven in warp and weft direction every 80 yarns so as to fix each layer and prevent the second,third,fourth and fifth layers of fabrics from being layered without interleaving point.The fabric has the advantages of cotton and bamboo fiber,such as good moisture absorption,air permeability,anti-bacterial,intimate comfort and so on.The fabric has a broad application prospect in infant and medical products market.
Key Words:bamboo and cotton blended;6-layer fabric;organization chart;density;warp;weft;warping;slashing;drafting;reeding;weaving
 
参考文献:
[1] 顾平.织物结构与设计学[M].上海:东华大学出版社,2004:69-73.
[2] 谢光银.机织物设计原理[M].北京:化学工业出版社,2005:97-113.
 

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