降低欧贸CJ 9.7tex-com纱棉结的生产实践
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汪 萍(华润纺织合肥有限公司,合肥 230601)摘要:为解决欧贸品种CJ 9 7tex-com(70皮 30澳)纱棉结超标问题,通过对各工序棉结过程能力
汪  萍
(华润纺织合肥有限公司,合肥  230601)
 
摘要:为解决欧贸品种CJ 9.7tex-com(70皮/30澳)纱棉结超标问题,通过对各工序棉结过程能力的分析找出棉结超标的要因,并采取针对性措施将棉结降低到客户要求的30个/km指标之内, CPK提高到0.75,达到0.67攻关目标。指出:通过技术攻关,欧贸品种CJ 9.7tex-com纱各项指标都达到要求,但波动依然存在,要进一步对数据按分层控制法进行分析,特别要注意梳理等关键工序用专件、器材和温湿度等对产质量的影响;对过程能力的分析与控制非常有效,可充分利用此工具,提升产品质量。
    词:欧贸com纱;棉结;过程能力;皮马棉;澳棉; CPK
中图分类号:TS101.91+4      文献标志码:B      文章编号:1001-9634(2015)02-0046-05
 
Production Practice of Reducing Neps in Euro-exported CJ 9.7 Tex-com Yarn
WANG Ping
(Hefei Huarun Textile Co.,Ltd.,Hefei 230601,China)
Abstract:In order to solve the problems of neps in Euro-exported varieties CJ 9.7 tex-com with pima cotton 70% and Aus-cotton 30% exceeding the nominated data,analysis of the neps generating process finds the reason why the neps exceeds the nominated data.Countermeasures are taken to reduce neps as the customer desired within 30 pcs/km and CPK value increases up to 0.75,exceeding 0.67,the nominated data.It proves that through technical research,all indices of the Euro-exported varieties CJ 9.7 tex-com yarn meets the customers’requirements,but the volatility is still there.Further analysis of the data is needed according to the hierarchical control method,with particular attention to special parts,accessories and humiture in the key processes including combing process,which may have some impact on yarn quality.Analysis and control of process capability is very effective.It is recommended to  make full use of this tool improving product quality.
Key Words:Euro-exported com yarn;neps;process capability;pima cotton;Aus-cotton;CPK
 
收稿日期:2014-08-28
作者简介:汪  萍(1966—),女,合肥人,工程师,主要从事纱、布品质研究。
 
参考文献:
[1]  生志荣.过程能力分析与过程能力指数的有关研究[D].上海:华东师范大学,2007.
[2]  《棉纺手册》编写组.棉纺手册[M].3版.北京:中国纺织工业出版社,2004.
[3]  魏俊虎.浅谈专件台帐管理、器材优选和工艺优化[C]//2010中国棉纺织总工程师论坛论文集.北京:中国棉纺织行业协会,2010.

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