优化筒纱试验取样的操作方法
2023-12-26 15:46:48   来源:   评论:0 点击:

为了解决传统筒纱检测异常指标仅能反馈却无法追根溯源的问题,通过对筒纱试验取样的操作方法进行优化,提出将在自动络筒机上随机取样改为在细纱机上按一定规律取管纱样的方法


张胜强1,郭亚娇2,张代兴1
(1.高阳县职业技术教育中心;2.河北宏润新型面料有限公司:河北 高阳  071500)
 
摘要:为了解决传统筒纱检测异常指标仅能反馈却无法追根溯源的问题,通过对筒纱试验取样的操作方法进行优化,提出将在自动络筒机上随机取样改为在细纱机上按一定规律取管纱样的方法,并对其实施方案进行解析。实际纺纱案例应用及效果评估表明:采用新抽样操作法,抽样更具有代表性,在筒纱测试中发现异常问题可直接追溯到细纱机的机台和锭号、对应粗纱直至并条工序,可减少异常纱产生、提升纺纱质量;根据问题纱追溯的原因及解决措施,记录、总结并加强管理,有利于纺织企业形成全面质量管理的PDCA良性循环;经统计,实施新抽样法1 a的异常纱减少30%以上。
关键词:筒纱;自动络筒;取样方法;细纱;锭号;机台;管纱;罗拉
中图分类号:TS101.91+1            文献标志码:B            文章编号:1001-9634(2023)06-0041-04
 
收稿日期:2022-09-09
作者简介:张胜强(1982—),男,河北高阳人,主要从事纺纱工艺技术、设备与技术管理等方面的工作。
 
Optimizing the Operation Method of Sampling for Cheese Test
ZHANG Shengqiang1,GUO Yajiao2,ZHANG Daixing1
(1.Gaoyang County Vocational and Technical Education Center;2.Hebei Hongrun New Fabric Co.,Ltd.:Gaoyang 071500,China)
 
Abstract:In order to solve the problem that the abnormal index of traditional cheese detection can only be fedback but cannot be traced back to the root,the operation method of cheese test sampling is optimized,and the method of random sampling on automatic winder is proposed to take yarn sample on spinning frame according to a certain rule,and its implementation scheme is analyzed.The actual spinning case application and effect evaluation show that the new sampling operation method is more representative,and the abnormal problems found in the test can be directly traced back to the frame and spindle number of the spinning frame,the corresponding roving until the  drawing process,which can reduce the abnormal yarn generation and improve the spinning quality.Recording,summarizing and strengthening management according to the causes and solutions of problem yarn tracing,is conducive to the formation of PDCA virtuous cycle of total quality management in textile enterprises;according to statistics,the abnormal yarn decreased by more than 30% after the implementation of the new sampling method for one year.
Key Words:cheese;automatic winding;sampling method;yarn;spindle number;frame;bobbin yarn;roller

参考文献:
[1] 全国纺织品标准化技术委员会.棉本色纱线:GB/T 398—2018[S].北京:中国标准出版社,2018.
[2] 全国纺织品标准化技术委员会棉纺织印染分技术委员会.针织用棉本色纱:FZ/T 71005—2014[S].北京:中国标准出版社,2014.
[3] 李春苗,郭亚娇,刘菊香,等.实验室筒纱取样的操作方法:CN 109612766 A[P].2019-04-12.

相关热词搜索:筒纱 自动络筒

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