日阪染色机性能提升研究
2022-03-14 15:24:01   来源：   评论：0 点击：

关键词：染色机；装载率；染色一次合格率；主泵；流量；浴比；压差变送器；修色；染助剂
中图分类号：TS193.3            文献标志码：B             文章编号：1001-9634(2021)04-0032-03
 
收稿日期：2021-01-08
作者简介：张振林（1980—），男，山东淄博人，工程师，主要从事纺织设备的机电一体化管理与技术研究。
   
Abstract:In order to improve the loading rate of dyeing and the qualified rate of primary dyeing，the equipment status of the Hizaka dyer is analyzed from its structure and performance，and the key factors affecting the performance and dyeing quality of the machine are analyzed.The two designed improvement schemes are compared and the technical innovation points are described.By comparing the implementation effect，it can be seen that:in scheme 2，the new direct main pump，the textile computer controller SETEX737CE and differential pressure transmitter can be used to accurately control and real-timely monitor various process parameters in the dyeing process，so that the dyeing temperature control precision of the hitaka dyeer can be increased from ±2 ℃ to ±0.5 ℃，bath ratio can be changed from 1∶8.5 to 1∶8.2，and the number of layers can be controlled by water injection.The average qualified rate of primary dyeing is increased to 94.62%，the annual output is increased to 130.49 t/pot，and the average annual cost of repairing color，dyeing additives and energy is saved 167 500 yuan.
Key Words:dyer；loading rate；the qualified rate of primary dyeing；main pump；flow；bath ratio；differential pressure transmitter；repairing color；dyeing additives
 
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