基于机器视觉检测精细雾化喷头的装置
2021-08-26 09:52:14   来源：   评论：0 点击：

  关键词：喷头；喷雾圆锥；角度；传感器；机器视觉系统；镜头；LED光源；人工智能
中图分类号：TS103           文献标志码：B          文章编号：1001-9634(2021)01-0018-03
 
收稿日期：2020-03-09
作者简介：金学民（1963—）,男,浙江宁波人,工程师,主要从事精密微孔的生产与工艺研究。
 
  Abstract:In order to improve the detection efficiency of the fine atomization nozzle,the reasons for low efficiency of manual spot-check fine atomization nozzle and difficult to guarantee the total qualified rate are analyzed.The disadvantages of sensor detection method and the advantages of machine vision detection method are described according to the structure,testing environment and requirements of atomization nozzle.The layout of lighting of the machine vision system is constructed by selecting three megapixel fixed focus lens,12.7 mm area array camera and small area waterproof LED lamp with power of 0.5 W～4.0 W.The automatic detection device of atomization nozzle is manufactured by adopting the sealing mode of quick coupling,combining with the automatic feeding device,computer image processing and analysis unit,and the automatic rejection unit of unqualified atomization nozzle which is controlled by PLC.The results show that the angle of atomizing cone of fine atomization nozzle can be detected by machine vision,the detection speed is 2～3 times higher than that of manual detection,and it can ensure that all products are qualified,and realize efficient production and automatic production of the nozzle.
Key Words:nozzle;atomizing cone;angle;sensor;machine vision system;lens;LED light source;artificial intelligence
 
参考文献：
[1] 刘韬,葛大伟.机器视觉及其应用技术[M].北京：机械工业出版社,2019.
[2] 上海鋆雪自动化有限公司.一种精细雾化喷头检测装置及其控制方法:201910130993.7[P].2019-02-20.