棉纺环锭细纱机中墙板EPS泡沫装箱技术开发实践
2020-07-07 11:25:59   来源：   评论：0 点击：

 
摘要：为了解决棉纺环锭细纱机中墙板因质量重、形体大、棱角多、形状复杂，在运输包装箱内颠倒放置会因冲击、碰撞影响装配精度，造成质量损伤，安装劳动强度大等问题，通过优选EPS泡沫塑料板，采用底座和顶盖分体式结构，将零件改为向上放置，3件合并包裹等，开发中墙板泡沫装箱技术。实践表明：棉纺环锭细纱机中墙板EPS泡沫装箱技术的应用，在运输中不会产生磕碰、倒塌，安装时无需翻转，全年每台长车共降低装箱成本5.4万元，效益显著；该装箱方式的应用可确保整体式中墙板质量，间接保证细纱机的装配质量，为大型、复杂机械零件的包装、装箱和运输提供经验。
关键词：棉纺环锭细纱机；中墙板；EPS；装箱；效益；颠倒放置；质量损伤；箱底板
中图分类号：TS103.8    文献标志码：B    文章编号：1001-9634(2020)03-0045-02
 
收稿日期：2019-10-28
作者简介：张振环（1975—），女，山西平遥人，工程师，主要从事现代机械制造方面的研究。  
Abstract:In order to solve the problems of heavy weight,large shape,many edges and corners，and complex shape of the centre wallboard of cotton ring spinning frame,when it is placed upside down in the transport packing box,the assembly accuracy will be affected by impact and collision,it is causing quality damage,high installation labor intensity and other problems.Through optimizing the EPS foam board and adopting the divided structure of the base and the top cover,the parts are changed to the upward position,and the three parts are combined with the package,so as to develop the foam packing technology for the centre wallboard.The practice shows that the application of EPS foam packing technology for the centre wallboard of cotton ring spinning frame will not cause collision and collapse in transportation,and no need to reverse during installation,and the packing cost of each long spinning frame can be reduced by 54 thousand yuan per year,which has significant benefits.The application of the packing method can ensure the quality of integral-type centre wallboard and indirectly guarantee the assembly quality of spinning frame,and can provide advanced experience for the packaging,packing and transportation of large and complex mechanical parts.
Key Words:cotton ring spinning frame;centre wallboard;EPS;packing;benefit; placed upside down;quality damage;box bottom plate
 
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