偶发性纱疵成因与控制
2023-10-20 16:11:43   来源:   评论:0 点击:

为有效控制偶发性纱疵、确保成纱质量,介绍偶发性纱疵分类分级标准、成因及危害;详细分析从合理配棉、各工序工艺配置、设备状态、操作管理等方面应采取的有效控制措施


胡振龙1,鲁莉博2
(1.东营市宏远纺织有限公司,山东 东营  257500;2.陕西纺织器材研究所有限责任公司,陕西 咸阳  712000)
 
摘要:为有效控制偶发性纱疵、确保成纱质量,介绍偶发性纱疵分类分级标准、成因及危害;详细分析从合理配棉、各工序工艺配置、设备状态、操作管理等方面应采取的有效控制措施;阐明配棉工序应重点控制原料中短绒含量;清花工序应减少纤维损伤,降低短绒含量;梳棉工序应选用优质针布,提高生条质量;精梳工序应保持通道光洁,顶梳、锡林无损伤,精梳滤尘风量、风压正常;并条工序采用顺牵伸工艺;细纱工序减少机械波的产生,加强空调管理;络筒工序合理调整电子清纱器灵敏度;操作管理中做到清洁到位、方法正确,杜绝不良防纱疵行为引起清洁类纱疵等。指出:控制偶发性纱疵是一项系统工程,要从纱疵产生的机理进行分析,建立严格的控制体系,强化精细管理、优化工艺、更换新型纺纱器材专件,使纱疵降至最低,确保成纱质量。
关键词:偶发性纱疵;棉结;短绒;针布;隔距;顺牵伸
中图分类号:TS101.91+4          文献标志码:B           文章编号:1001-9634(2023)04-0045-04
 
收稿日期:2022-03-28;修回日期:2022-11-29
作者简介:胡振龙(1969—),男,山东东营人,高级技师,主要从事纺纱设备维修管理方面的工作。
 
Cause and Control of Occasional Yarn Defects
HU Zhenlong1,LU Libo2
(1.Dongying Hongyuan Textile Co.,Ltd.,Dongying 257500,China;
2.Shaanxi Research Institute of Textile Accessories Limited Company,Xianyang 712000,China)
 
Abstract:In order to effectively control occasional yarn defects and ensure yarn quality,the classification standard,causes and hazards of occasional yarn defects are introduced.Effective control measures to be taken in reasonable cotton assorting,each process configuration,equipment status,operation management and other aspects are analyzed in detail.It is expounded that the content of short fiber in raw materials should be controlled in cotton assorting.Fiber damage should be reduced to reduce the short fiber content in blowing process.High quality card clothing should be chosen to improve the quality of card sliver in carding process.We should keep the channel clean,the top comb and cylinder no damage,filter air volume,wind pressure of comber normal in combing process.Forward draft process should be adopted in drawing process.The generation of mechanical waves should be reduced and the management of air conditioning should be strengthened in spinning process.The sensitivity of electronic yarn cleaner should be adjusted reasonably in winding process.In operation and management,the cleaning should be in place and the method should be correct,and the bad anti-yarn defects should be avoided.It is pointed out that the control of occasional yarn defects is a systematic engineering.It is necessary to analyze the mechanism of yarn defects,establish a strict control system,strengthen fine management,optimize the process and replace new spinning accessories and parts so as to minimize yarn defects and ensure yarn quality.
Key Words:occasional yarn defects;neps;short fiber;card clothing;gauge;forward draft
 
参考文献:
[1]张庆军.浅议有害纱疵的成因及实践控制[C]//“天门纺机·重庆金猫杯”第三届中国纱线质量峰会论文集.杭州:中国纱线网,2019:216-220.
[2]中国纱线网.纱疵的成因与控制方法:上[EB/OL].(2020-10-27)[2022-01-08].https://mp.weixin.qq.com/s/BuaxHXZdXsVKow5qIWZatw.
[3]中国纱线网.降低偶发性纱疵的措施[EB/OL].(2017-08-07)[2022-01-08].https://mp.weixin.qq.com/s/SI_ykqe8V6kFrf8iOqO99Q.
[4]《棉纺基础》编委会.棉纺基础[M].北京:中国纺织出版社,2007.
[5]秦贞俊.现代棉纺纺纱新技术[M].上海:东华大学出版社,2008.
[6]胡振龙,鲁莉博,薛新港.清梳精梳工序降低棉结的措施[J].纺织器材,2021,48(6):32-36.

相关热词搜索:偶发性纱疵 棉结 短绒 针布

上一篇:大提花织绣家纺面料的开发
下一篇:精梳落棉生产集聚纺普梳纱实践

分享到: 收藏