精梳机工艺设计要点及纺纱实践
2024-04-02 16:11:01   来源:   评论:0 点击:

为了稳定精梳产品质量,以纺CJ 7 29 tex纱为例,介绍精梳梳理工艺试验条件、工序质量要求,通过分析预并条工序、条并卷工序、精梳准备工序的主要作用、工艺设置对工序质量的影响


张庆军,刘锦萍,杨效青,房吉海
(东营市宏远纺织有限公司,山东 东营  257500)
 
摘要:为了稳定精梳产品质量,以纺CJ 7.29 tex纱为例,介绍精梳梳理工艺试验条件、工序质量要求,通过分析预并条工序、条并卷工序、精梳准备工序的主要作用、工艺设置对工序质量的影响,总结各工序的工艺控制要点,并进行纺纱实践及成纱指标对比;从锡林(弓形板)精准定位、分离罗拉顺转定时、精梳落棉隔距设定等方面阐述精梳机工艺调整要点及注意事项。指出:半制品质量直接关系成纱指标;精梳工艺设置需结合前后道工序质量综合考虑;预并条工序重点考虑弯钩纤维的伸直和避免长纤维的意外拉断;条并卷工序棉卷成形要良好、均匀;精梳工序注重梳理效果和梳理效率;精梳工艺设置结合质量要求及纺纱环境,保证设备、器材、专件等状态良好,各部件定位定时以及隔距设置精准;通过试纺优化工艺后,成纱质量指标改善。
关键词:精梳;预并条;条并卷;隔距;锡林;精准定位;分离罗拉;顺转定时;毛刷
中图分类号:TS103.22+5            文献标志码:B            文章编号:1001-9634(2024)02-0033-05
 
收稿日期:2022-09-28;修回日期:2023-04-01
作者简介:张庆军(1969—),男,山东东营人,高级技师,主要从事棉纺设备应用及改造方面的工作。
 
Key Points of Process Design and Spinning Practice for Comber
ZHANG Qingjun,LIU Jinping,YANG Xiaoqing,FANG Jihai
(Dongying Hongyuan Textile Co.,Ltd.,Dongying 257500,China)
 
Abstract:In order to stabilize the quality of combing products,taking spinning CJ 7.29 tex yarn as an example,the experimental conditions and process quality requirements of combing process are introduced,by analyzing the main functions of pre-drawing process,drawing and lapping process,combing preparation process and the influence of process settings on process quality,the key points of process control for each process are summarized,the spinning practice and yarn index are compared.The key points and matters needing attention in the process adjustment of comber are described from the aspects of precise localization of cylinder(bow plate),forward motion timing of detaching roller and setting of comber noil gauge.It is pointed out that the quality of semi-finished products is directly related to the yarn index,setting of combing process should be considered in combination with the quality of the previous and subsequent processes.Pre-drawing process should focus on the straightening of hook fibers and the avoidance of unexpected pull-off of long fibers,the lap should be formed well and evenly in the drawing and lapping process,the combing process should pay attention to the carding effect and carding efficiency.Combing process should be set up according to the quality requirements and spinning environment to ensure the good condition of equipment,accessories and parts,ensure the accuracy of positioning,timing and gauge setting of each part.The yarn quality index is improved by optimizing the trial spinning process.
Key Words:combing;pre-drawing;drawing and lapping;gauge;cylinder;accurate positioning;detaching roller;forward motion timing;brush
 
参考文献:
[1] 周金冠.现代精梳生产工艺与技术[M].北京:中国纺织出版社,2006.
[2] 周金冠.精梳机研发创新与生产工艺设计[M].北京:中国纺织出版社,2010.
[3] 江永生.国产新型精梳机性能分析及整体锡林与顶梳的选配[J].纺织器材,2013,40(增):9-14.


相关热词搜索:精梳 预并条 条并卷

上一篇:优化并条清洁,改善棉条条干
下一篇:JWF1212型三刺辊梳棉机纺OE 58.3 tex纱实践

分享到: 收藏