普通清花流程的选型和突破
2020-06-30 10:22:52   来源：   评论：0 点击：

 
摘要：为了使普通清梳联流程兼顾纺化纤和棉的工艺要求，介绍普通清花工艺流程的特点和业内常规做法，分析使用普通清花流程，跳过ZFA035 型自动混棉机，缩短普梳流程的创新点及其工艺和成效；结果表明：调整后的流程能减少纤维损伤和纱疵，成纱质量好，方便更换品种，且节约电耗和成本；纺化纤或纺棉均采用2个开清点，可保证足够的开清效果。指出：调整后的流程创新突破点是ZFA1102A型开棉机采用1个梳针打手，增设2个间道装置，跳过ZFA035型自动混棉机；从工艺效果结合清梳联工艺思想，反思普通清梳联工艺流程的技术缺点，调整部分设备以提高成卷质量是该创新流程的理论基础。
关键词：清梳联；清花流程；纺化纤；纺棉；间道装置；ZFA035型自动混棉机；流程创新;成卷质量
中图分类号：TS104.2⁺2    文献标志码：B    文章编号：1001-9634(2019)00-0020-03
 
收稿日期：2019-05-05
作者简介：陈洪奎（1963—），男，山东德州人，工程师，主要从事棉纺织生产管理、设备管理、专件器材管理等棉纺理论和实践等工作。
网络出版时间：2019-06-19 11:02
http://www.cnki.net/kcms/detail/61.1131.TS.20190619.1102.020.html
   
Abstract:In order to make the common blowing-carding process satisfying the process requirements of spinning chemical fibers and cotton fibers,introduction is made to the characteristics of common blowing process and the conventional practices in the industry.Analysis is done to the innovative points,process and effect of shortening carding process by using common blowing process which is skipped the automatic blender ZFA035.The result shows that the adjusted process can reduce fiber damage and yarn defects,improve yarn quality,easy to change varieties,and save power consumption and costs.Two opening and picking points are used in spinning chemical fibers or cotton fibers,which can ensure sufficient cleaning effect.It is pointed out that the breakthrough point of the process innovation is that the cotton opener ZFA1102A adopts one carding beater,adds two interval roads device and skips automatic blender ZFA035.Combining the process effect with the idea of blowing-carding process,reflecting on the technical shortcomings of common blowing-carding process,and improving the quality of lapping by adjusting some equipment are the theoretical basis of the innovation process.
Key Words:blowing-carding unit;blowing process;spinning chemical fiber;spinning cotton fiber;interval roads device;automatic blender ZFA035;process innovation；the quality of lapping
 
参考文献：
［1］ 李妙福.清梳联的工艺质量指标和工艺原则探讨［C］// 2004年全国棉纺织行业纺纱技术年会“中国棉纺织企业总工程师论坛”论文集.北京：中国棉纺织行业协会，2004.