国产精梳机精益维修模式的技术探讨
2020-06-30 08:18:19   来源:   评论:0 点击:

为了提高精梳机适纺性并延长其使用寿命,改善精梳条干质量,针对传统周期性维修停车拆装极易损坏机件或降低精度、消耗大等弊端,制定周期性计划维修与状态维修相结合的维修模式,即定
刘允光
(聊城允光精梳技术服务中心,山东 聊城  252000)
 
摘要:为了提高精梳机适纺性并延长其使用寿命,改善精梳条干质量,针对传统周期性维修停车拆装极易损坏机件或降低精度、消耗大等弊端,制定周期性计划维修与状态维修相结合的维修模式,即定期设备检查、仪器检测,对设备异常运转情况进行密切追踪监测,仅在必要时才进行有针对性的修理;提出制定科学的揩车、清洁、润滑维护标准及周期性部分保全;因地制宜的实施状态维修,对不同品牌、型号的梳理器材进行诊断、维护或更换,最大限度地延长梳理器材使用寿命;推广精梳目视化标准看板管理;完善奖惩激励制度,增强员工自我约束管理意识。指出:取消周期性大小平车,建立适合厂情的精梳设备精益化管理维修模式,落实包机责任奖惩激励机制,可有效避免过剩维修、减少坏车,提高生产效率,保持成纱质量稳定,减少机物料消耗和用工。
关键词:精梳机;精益维修;周期性平车;周期性揩车;状态维修;目视化标准看板;奖惩制度
中图分类号:TS103.82+1    文献标志码:B    文章编号:1001-9634(2019)05-0034-05
 
收稿日期:2019-02-18
作者简介:刘允光(1956—),男,山东聊城人,高级技师,主要从事精梳梳理器材的合理使用与工艺设计。
 
Technical Discussion on Lean Maintenance Model of Domestic Comber
LIU Yunguang
(Liaocheng Yunguang Combing Technology Service Center,Liaocheng 252000,China)
 
Abstract:In order to improve the spinnability and prolong the service life of combers and enhance the quality of combed sliver,a maintenance mode is formulate which combining periodic scheduled maintenance and state maintenance to solve the disadvantages of traditional periodic maintenance during stopping and dismounting,which are easy to damage the machine parts or reduce the accuracy and increase the consumption.The maintenance mode is regularly inspect the equipments and instruments,and closely follow up and monitor the abnormal operation of equipments,and the targeted repairing only when necessary.Formulate scientific standards of upkeeping,cleaning,and lubrication maintenance and periodic partial maintenance is put forward.Carry out state maintenance according to the local conditions,carding accessories of different brands and models are diagnose and maintenance or replace,which can maximize the service life of carding accessories.Visual standard dashboard management of comber should be promoted.Improving the incentive system of reward and punishment,and enhancing worker’s awareness of self-restraint management.It is pointed out that the periodic stopping should be abolished,and the lean maintenance mode for comber which suitable for each factory should be established and implementation of incentive mechanism of rewards and punishments for charter responsibility,which can effectively avoid excessive maintenance,reduce bad equipments,improve production efficiency,maintain yarn quality stability,and reduce material consumption and labors.
Key Words:comber;lean maintenance;periodic stopping;periodic cleaning;state maintenance;visual standard dashboard;reward and punishment system
 
参考文献:
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[2]刘允光.条并卷联合机常见故障分析与排除方法[J].棉纺织技术,2018,46(1):49-53.
[3]刘允光.国内外精梳机梳理元件的应用[J].棉纺织技术,2016,44(12):42-45.
[4]刘允光,肖际洲,李子信.精梳梳理元件与成纱质量的关系[J].棉纺织技术,2016,44(9):55-59.
[5]张庆军,杨春莲,侯月云,等.“四精”保养模式在棉纺设备管理中的应用[J].棉纺织技术,2018,46(7):37-40.

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