压轮轴承铆合装配工装的设计
2018-11-21 18:02:23   来源:   评论:0 点击:

为解决传统方法铆合压轮轴承时铆合偏心或不到位等问题,严重影响轴承装配质量和使用寿命的弊端,分析传统铆合工装的结构、设计原理及存在的优缺点等,设计出新型压轮轴承铆合装配工装
曹希新,邹友民
(湖南长宏锅炉科技股份有限公司,湖南 衡阳  421007)
 
摘要:为解决传统方法铆合压轮轴承时铆合偏心或不到位等问题,严重影响轴承装配质量和使用寿命的弊端,分析传统铆合工装的结构、设计原理及存在的优缺点等,设计出新型压轮轴承铆合装配工装;阐述新工装的结构、使用方法和优点。指出:新压轮轴承铆合工装能通过心轴与滑套间隙自动定位找正,采用浮动式安装,提升了装配精度和质量;铆合压头有良好的微调导向作用,调整及操作方便快捷;近净成形,加工效率高;结构简单合理,铆合压力可控,有良好的应用前景。
关键词:压轮轴承;铆合;装配工装;塑性变形;心轴;偏心
中图分类号:TS103.8      文献标志码:B      文章编号:1001-9634(2018)S1-0040-02
 
收稿日期:2018-02-18
作者简介:曹希新(1963—),男,湖南衡阳人,工程师,主要从事机械设计及管理方面的研究。
 
Design of Riveting Assembly for the Bearing of Press Wheel
CAO Xixin,ZOU Youmin
(Hunan Changhong Boiler Technology Co.,Ltd.,Hengyang 421007,China)
 
Abstract:In order to solve the problem of eccentric riveting or inadequate riveting with traditional method for the bearing of press wheel,which seriously affects the assembling quality and service life of bearing,analysis is done to the structure,design principle and advantages and disadvantages of the traditional riveting assembly,and a new type of riveting assembly for the bearing of press wheel is introduced,and the structure,use method and advantages of the new assembly are described.It is pointed out that the new riveting assembly for the bearing of press wheel is characterized as autoregistration and correction through the mandrel and the sliding sleeve gap,floating installation ensures the accuracy and quality of assembling.The riveting press-head has a good fine-tuning guiding function,which is easy to adjust and operate.The near-net shaping technology is efficient in production.The structure of the new assembly is simple and reasonable,the riveting pressure is controllable,and has good application prospects.
Key Words:bearing of press wheel;riveting;assembly;plastic deformation;mandrel; eccentricity
 
参考文献:
[1] FZ/T 93080—2012,转杯纺纱机  压轮轴承[S].
[2] 成大先.机械设计手册[M].北京:化学工业出版社,2008.
[3] 陈宏钧.实用机械加工工艺手册[M].北京:机械工业出版社,2009.
[4] 《机修手册》第3版编委会.机修手册[M].3版.北京:机械工业出版社,1993.
 

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