张紧轮轴承结合件跑合试车的工装设计
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为了解决HNY2032-N3型张紧轮轴承结合件灵活性差和运转阻力大,无法进行跑合试车的问题,从轴承润滑作用及跑合试车重要性两方面分析,设计试车机垫块,充分利用张紧轮轴承定位块安装用的
曹希新,邹友民
(湖南长宏锅炉科技股份有限公司,湖南 衡阳  421007)
 
摘要:为了解决HNY2032-N3型张紧轮轴承结合件灵活性差和运转阻力大,无法进行跑合试车的问题,从轴承润滑作用及跑合试车重要性两方面分析,设计试车机垫块,充分利用张紧轮轴承定位块安装用的螺纹孔及半圆形卡槽,实现定位块与外圈的相对固定,通过连接紧定螺杆,将定位块与张紧轮轴承外圈结合在一起,利用进口试车机摩擦盘的摩擦作用,使张紧轮轴承沟道内的润滑油脂形成均匀油膜,从而提高了张紧轮轴承的灵活性、使用寿命和精度。指出:该张紧轮轴承结合件跑合试车工装结构简单、加工成本低、操作方便,加工效率高,能满足张紧轮轴承结合件试车要求。
关键词:张紧轮轴承结合件;工装;试车机垫块;跑合试车;润滑;油膜
中图分类号:TS103.8      文献标志码:B      文章编号:1001-9634(2018)04-0018-02
 
收稿日期:2017-12-16
作者简介:曹希新(1963—),男,湖南衡阳人,工程师,主要从事企业管理及相关设计等方面的研究。
 
Tooling Design for Running-in Test of Bearing Joint of Tension Wheel
CAO Xixin,ZOU Youmin
(Hunan Changhong Boiler Technology Co.,Ltd.,Hengyang 421007,China)
 
Abstract:To solve problems with the bearing joint of tension wheel HNY2032-N3 such as poor flexibility and big running resistance,hindering run-in test.Considering the bearing lubrication and the importance of running-in test,the test block is designed with full use of the thread hole and semicircular groove in the position block of the tension wheel bearing,consequently the positioning block being fixed relative to the outer ring.By connecting the tightening screw,the positioning block is combined with the outer ring of the tension wheel bearing,and the friction effect of the friction disc of the imported test machine is used to make the lubricating oil in the tensioned wheel bearing groove forming a uniform oil film,thus improving the flexibility,service life and precision of the tension wheel bearing.It is pointed out that the tooling of the bearing joint of tension wheel is simple in structure,economy in processing cost,convenient in operation and high in processing efficiency,meeting the test requirements of the bearing joint of tension wheel.
Key Words:bearing joint of tension wheel;tooling;running-in test block;running-in test; lubrication;oil film
 
参考文献:
[1] 成大先.机械设计手册[M].北京:化学工业出版社,2002.
[2] 中国机械工程学会,第一机械工业部.机修手册[M].北京:机械工业出版社,1977.
[3] 杨俊杰.润滑油脂及其添加剂:合理润滑手册[M].北京:石油工业出版社,2011.
[4] JB/T 8004.1—1999,机床夹具零件及部件[S].

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