喷气织机用异形筘制造精度、耐磨性及节能效果探讨
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为了满足智能、高效、节能喷气织机车速、幅宽、入纬率等性能指标要求,分析了异形筘片材料及一致性、生产组装工艺对其制造精度的影响,介绍了提高异形筘耐磨性和节能效果的相关措施。
杜  鹏
(绍兴市水富纺织器材有限公司,浙江 绍兴  312071)
 
摘要:为了满足智能、高效、节能喷气织机车速、幅宽、入纬率等性能指标要求,分析了异形筘片材料及一致性、生产组装工艺对其制造精度的影响,介绍了提高异形筘耐磨性和节能效果的相关措施。指出,通过采用高精度冲床及模具、校直、研磨筘片,以及采用多种表面处理工艺制作加强型异形筘片,精准控制筘齿间隙的“松编”工艺,能提高异形筘制造精度、耐磨性和节能效果。
关键词:喷气织机;异形筘;筘片;筘齿;气流槽;精度;耐磨性;节能
中图分类号:TS103.82+4    文献标志码:B    文章编号:1001-9634(2016)01-0037-03
 
收稿日期:2015-09-28
作者简介:杜  鹏(1956—),男,陕西咸阳人,工程师,主要从事钢筘表面处理技术方面的研究。
 
Probing into the Manufacturing Precision,Wear Resistance and
Energy Saving with the Reeds of Air-jet Looms

DU Peng
(Shaoxing Shuifu Textile Accessories Co.,Ltd.,Shaoxing 312071,China)
 
Abstract:In order to meet the requirement of the air-jet loom characterized as intelligent,efficient,and energy saving in speed,width,weft insertion rate and other specifications.Analysis is done to the impact on the material and the material conformity of the profiled reeds,and the assemblying process on the manufacturing precision.Introduction is made to measures involved in improving the wear resistance and energy saving of the profiled reeds.It is pointed out through the use of high precision punch and die including reeds straightening and polishing,plus the use of varieties of surface treatment technology making reinforced profiled reed tooth in conjunction with the  precise control of reed tooth gap with “loose binding” process,consequently improving profiled reeds manufacturing precision,wear resistance and the effect of energy saving.
Key Words:air-jet loom;profiled reed;reed blade;reed tooth;air tank;precision;wear resistance;energy saving
 
参考文献:
[1] 中国纺织机械器材工业协会.2013年纺织机械行业技术发展报告[C].2014.
[2] 张平国.喷气织机引纬原理与工艺[M].北京:中国纺织出版社,2005.
[3] 杜鹏.异形筘片技术特征与一致性问题[J].纺织机械,2014(9):78-80.
[4] 杜鹏,诸水夫.异形筘片涂层技术及其纳米陶瓷合金涂镀层的研究[J].纺织器材,2012,39(6):20-21.
[5] 武继松.织造厂节能技术分析[J].纺织导报,2009(3):57-59.
[6] FZ/T 94061—2012,喷气织机用异形筘气流槽气压值试验方法[S].
 

相关热词搜索:喷气织机 耐磨性 异形筘

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