梳棉清洁用弹性针布断针与缠花的改善措施
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为了解决高速梳棉机清洁用弹性针布易断针、易缠花问题,根据包覆位置介绍其类型及作用,分析回转盖板清洁罗拉弹性针布断针与回转盖板剥棉罗拉弹性针布缠花原因;通过将回转盖板剥棉罗


魏艳红1,2,卓诚之2,陈利国2,高  丽2
 1.江苏集萃先进纤维材料研究所有限公司,江苏 南通  226000;
2.金轮针布(江苏)有限公司,江苏 南通  226143) 
 
摘要:为了解决高速梳棉机清洁用弹性针布易断针、易缠花问题,根据包覆位置介绍其类型及作用,分析回转盖板清洁罗拉弹性针布断针与回转盖板剥棉罗拉弹性针布缠花原因;通过将回转盖板剥棉罗拉弹性针布梳针线径优选为0.305 mm、成品针总高优化为20 mm,将回转盖板清洁罗拉弹性针布梳针线径优选为0.355 mm、成品针总高优化为17 mm,底布采用4层棉橡皮面+背布结构,使用重锤式弹性针布包卷装置,以及采用不锈钢钢丝等措施改进梳棉清洁用弹性针布。多家纺企使用表明:优化后的弹性针布包卷平面度好,回转盖板清洁罗拉弹性针布断针与回转盖板剥棉罗拉弹性针布缠花问题得到解决,使用寿命比优化前延长50%以上。
关键词:高速梳棉机;罗拉;弹性针布;底布;回转盖板;清洁;剥棉;断针;缠花
中图分类号:TS103.82+1            文献标志码:B            文章编号:1001-9634(2023)02-0021-04
 
收稿日期:2022-10-27
作者简介:魏艳红(1987—),女,江苏徐州人,高级工程师,主要从事功能性纤维梳理用针布产品研发工作。
 
Improvement Measures of Needle Broken and Cotton Tangling of Fillet
Clothing for Cleaning in Carding

WEI Yanhong1,2,ZHUO Chengzhi2,CHEN Liguo2,GAO Li2
(1.Jiangsu Gem Advanced Fiber Materials Research Institute Co.,Ltd.,Nantong
226000,China;2.Geron Gard Clothing(Jiangsu) Co.,Ltd.,Nantong 226143,China)
 
Abstract:In order to solve the problem that fillet clothing used for cleaning high-speed carding machine is easy to break needles and tangle cotton,the types and functions of the fillet clothing are introduced according to the coating position,the reasons why the needle of fillet clothing of the rotary flat cleaning roller breaks and the fillet clothing of the rotary flat stripping roller tangles are analyzed.By optimizing the diameter of the fillet clothing needle of the rotary flat stripping roller to 0.305 mm,and the total height of the finished needle to 20 mm,optimizing the diameter of the fillet clothing needle of the rotary flat cleaning roller to 0.355 mm and the total height of the finished needle to 17 mm,the foundation adopting the structure of four layers of cotton rubber surface + back cloth,using the hammer type fillet clothing bending device,and adopting stainless steel wire and other measures,the fillet clothing for cleaning in carding is improved.The use of many textile enterprises shows that the flatness of optimized fillet clothing bending is good,the problem of the needle of fillet clothing of the rotary flat cleaning roller breaking and the fillet clothing of the rotary flat stripping roller tangling is solved,and the service life is more than 50% longer than that of before optimization.
Key Words:high-speed carding machine;roller;fillet clothing;foundation;rotary flat;cleaning;stripping cotton;needle broken;cotton tangling
 
参考文献:
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[3] 缪杰,李洋.弹性抄针的倒针掉针控制方法[J].棉纺织技术,2019,47(8):12.
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[5] 刘云岗,贾杰敏,姜立新.之字形植针式盖板清洁抄针的开发与实践[J].现代纺织技术,2011,19(5):30-32.
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