细纱机中墙板涂装、组装及装箱工艺改进
2022-08-31 14:59:57   来源:   评论:0 点击:

为提高细纱机中墙板涂装、组装及装箱效率和质量,实现安全运输,分析中墙板现有工艺流程及存在问题,详细介绍通过转挂工位连接新旧生产线,实现自然烘干、组装轴承座


张改红
(经纬智能纺织机械有限公司,山西 晋中    030601)
 
摘要:为提高细纱机中墙板涂装、组装及装箱效率和质量,实现安全运输,分析中墙板现有工艺流程及存在问题,详细介绍通过转挂工位连接新旧生产线,实现自然烘干、组装轴承座、组装地脚螺钉以及装箱等流水作业;优化涂装工艺过程,采用混气喷枪代替普通空气喷枪,减少中墙板喷漆流挂和漆雾飞溅;采用EPS泡沫装箱代替倒置装箱方式,保证运输过程中墙板车面、定位面不磕碰、不变形,尺寸精度不丧失;改进工位器具,上生产线时无需翻转。结果表明:改造后细纱机中墙板油漆成本降低10%~15%,包装成本降低约10%,油漆质量、装箱质量100%合格,生产效率提高,劳动强度减轻,保证了中墙板的可靠性和稳定性。
关键词:细纱机;中墙板;涂装;组装;装箱
中图分类号:TS103.2             文献标志码:B             文章编号:1001-9634(2022)03-0048-03
 
收稿日期:2021-07-08
作者简介:张改红(1987—),女,山西晋中人,工程师,主要从事机械切削加工、涂装等方面的应用及研究工作。
 
Coating Assembling and Packing Process Improvement of Middle
Wallboard for Spinning Frame
ZHANG Gaihong(Jingwei Intelligent Textile Machinery Co.,Ltd.,Jinzhong 030601,China)
 
Abstract:In order to improve efficiency and quality of coating,assembling and packing of middle wallboard for spinning frame,and achieve safe transportation,the existing process and existing problems of middle wallboard are analyzed.It is introduced in detail that the new and old production lines are connected by rotating and hanging station to realize natural drying,assembly of bearing seat,assembly of foot screws,packing and other flow operations.The coating process is optimized,and the mixed air spray gun is used instead of the ordinary air spray gun to reduce the spray hanging and spray splashing on middle wallboard.The use of EPS foam packing instead of inverted packing method,to ensure the transportation of the middle wall panel surface,positioning surface without collision,deformation,and dimensional accuracy is not lost;improve the workstation equipment,no need to turn over when on the production line.The results show that the paint cost of  middle wallboard in spinning frame is reduced by 10%~15%,the packaging cost is reduced by about 10%,the paint quality and packing quality are 100% qualified,the production efficiency is improved,the labor intensity is reduced,and the reliability and stability of middle wallboard are guaranteed.
Key Words:spinning frame;middle wallboard;coating;assembling;packing
 
参考文献:
[1] 王先逵.机械制造工艺学[M] .北京:机械工业出版社,2006.
[2] 冯立明,管勇.涂装工艺学[M] .北京:化学工业出版社,2017.
[3] 王启平.机床夹具设计[M] .哈尔滨:哈尔滨工业大学出版社,1996.
[4] 闻邦椿,刘树英,张纯宇.机械振动学[M] .北京:冶金工业出版社,2011.
[5] 张祖立.机械设计[M] .北京:中国农业出版社,2004.综合述评

 

相关热词搜索:细纱机 中墙板 涂装 组装

上一篇:关于环锭纺加捻卷绕机构可否分离的探讨
下一篇:解决免烫衬衫接缝部位起皱的实践

分享到: 收藏