LS/XS 19.7 tex SJ品种纺纱锭速提升方法探析
2022-04-18 15:56:37   来源:   评论:0 点击:

为了提升LS XS 60 40 19 7 tex SJ品种纺纱锭速,解决吨纱耗电量高的问题,分析纺纱锭速现状,对该品种纺纱锭速和不合格品率的纱疵类别进行统计,从人、机、料、法、环5个方面探寻影响纺纱提速


王志方,曹端山,侯英华,张 
(德州恒丰集团 夏津仁和纺织科技有限公司,山东 夏津  253200)
 
摘要:为了提升LS/XS 60/40 19.7 tex SJ品种纺纱锭速,解决吨纱耗电量高的问题,分析纺纱锭速现状,对该品种纺纱锭速和不合格品率的纱疵类别进行统计,从人、机、料、法、环5个方面探寻影响纺纱提速的因素并进行试验和跟踪;详述通过优化钢领与钢丝圈、检修落后锭子、优选胶辊与胶圈、清洁牵伸区飞花、解决集聚不良问题、提高包机和维修质量等提升该品种纺纱锭速的方法及效益。结果表明:改进后,LS/XS 60/40 19.7 tex SJ品种纺纱锭速提高800 r/min, 台时产量增加0.397 kg,平均锭速达到14 800 r/min以上,实现经济效益和管理效益双提升;日常生产应不断试验并推广新器材、新工艺,通过加强基础管理,总结提速经验,稳定提升企业产质量和经济效益。
关键词:锭速;断头;纱疵;QC;锭子;钢领;钢丝圈;胶辊;胶圈;提速增效
中图分类号:TS104.2          文献标志码:B          文章编号:1001-9634(2022)02-0027-03
 
收稿日期:2021-06-21
作者简介:王志方(1973—),男,山东德州人,工程师,主要从事纺纱生产与质量控制方面的研究。
 
Analysis on the Spinning Speed Improvement Method of LS/XS 19.7 tex SJ Yarn
WANG Zhifang,CAO Duanshan,HOU Yinghua,ZHANG Kai
(Xiajin Renhe Textile Technology Co.,Ltd.,Dezhou Hengfeng Group,Xiajin 253200,China)
 
Abstract:In order to improve the spinning speed of LS/XS 60/40 19.7 tex SJ yarn and solve the problem of high power consumption of per ton yarn,the current situation of spinning speed is analyzed,and spinning speed and the yarn defect of unqualified product rate of the yarn are counted.The factors affecting spinning speed are explored,tested and tracked from five aspects of human,machine,material,method and environment.The methods and benefits of improving the spinning speed of the yarn are described in detail,such as optimizing rings and travellers,repairing backward spindles,optimizing aprons and cots,cleaning the flying flowers in drafting zone,solving the problem of bad compacting,improving the quality of individual implementing and maintenance.The results showed that after improvement,the spinning speed of LS/XS 60/40 19.7 tex SJ yarn is increased by 800 r/min,the output per hour is increased by 0.397 kg,the average spinning speed is more than 14 800 r/min,so both economic benefit and management benefit are improved.We should constantly test and promote new accessories and new technology,strengthen the basic management,summed up the experience of speed up,to steadily improve the yield and quality and economic benefits of enterprise in daily production.
Key Words:spinning speed;broken ends;yarn defect;quality control;spindle;ring;traveller;apron;cot;speed and efficiency increasing
 
参考文献:
[1] 秦贞俊.现代棉纺纺纱新技术[M].上海:东华大学出版社,2008.
[2] 欧怀林.总工谈纺纱:经典问答与专题案例[Z].2版.杭州:中国纱线网.


相关热词搜索:锭速 断头 纱疵 QC 锭子

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