细小纱疵的控制措施
2021-09-28 08:37:01   来源:   评论:0 点击:

为满足客户对织物的高质量要求,有效减少细小纱疵并提高产品质量,详述细小纱疵的分类及特点,探讨形成纱疵的根本原因,在分析细小纱疵形成机理的基础之上提出控制措施。指出:细小纱疵分

王学元
(中国纱线网,杭州   311203)
 
摘要:为满足客户对织物的高质量要求,有效减少细小纱疵并提高产品质量,详述细小纱疵的分类及特点,探讨形成纱疵的根本原因,在分析细小纱疵形成机理的基础之上提出控制措施。指出:细小纱疵分为常发性和偶发性纱疵,且具有长度短、体积小、影响因素多、控制难度大、易反复及滞后的特点,说明须条不同部位纤维的“三度”、根数排列、纤维成分比例存在差异或存在非预期成分是纱疵形成的根本原因;纤维 “短、杂、伤、乱、失、游、刮”是其形成细小纱疵的机理;为控制细小纱疵,须全方位从原料、工艺配置、设备状态、操作及空调使用5大基础管理细节采取措施,并应根据企业实际和客户要求建立和完善质量控制标准,针对性技术攻关。
关键词:细小纱疵;常发性;偶发性;三度;原料;工艺;影响;温湿度;控制
中图分类号:TS104.2          文献标志码:A          文章编号:1001-9634(2021)03-0049-05
 
收稿日期:2020-08-28
作者简介:王学元(1969—),男,山东巨野人,工程师,主要从事棉纺技术与产品质量管理方面的研究。
 
 
Control Measures of Fine Yarn Defects
WANG Xueyuan
(Chinayarn.com,Hangzhou 311203,China)
 
Abstract:In order to meet the high quality requirements of customers for fabrics,and effectively reduce fine yarn defects and improve product quality,the classification and characteristics of fine yarn defects are described in detail.The fundamental causes of yarn defects forming are discussed.Based on the analysis of the formation mechanism of fine yarn defects,the control measures are put forward.It is pointed out that the fine yarn defects can be divided into frequent and occasional defects,and have the characteristics of short length,small volume,many influencing factors,difficult to control,easy to repetition and hysteresis.The results show that the fundamental causes of yarn defects are the differences in fiber’s “three degrees”,arrangement of fiber’s number and proportion of fiber’s composition in different parts of sliver,and unexpected composition.The mechanism of fine yarn defects forming is that the fiber is “short,impurity,injury,disorder,lost,floating and scraping”.In order to control fine yarn defects,the comprehensive measures should be taken from five basic management details of raw materials,process configuration,equipment status,operation and use of air conditioner,and the quality control standards should be established according to the actual situation of enterprises and customer requirements to carry out targeted research.
Key Words:fine yarn defects;frequent;occasional;three degrees;raw materials;process;influence;temperature and humidity;control
 
参考文献:
[1] 王学元.常发性纱疵产生的因素分析及控制[J].上海纺织科技,2008(5):33-35.
[2] 张冶,穆征,熊伟.十万米纱疵的分析与控制[J].棉纺织技术,2004,32(4):20-23.
[3] 刘霞,秋黎凤,熊伟,等.不同范围棉纱号数的细小纱疵表象特征探讨[J].纺织器材,2011,38(5):41-43.
[4] 周红涛,瞿才新,宋秋霞.减少筒纱细小纱疵的实践[J].棉纺织技术,2011,39(7):56-58.
[5] 纪洪强.梳理质量对成纱细小纱疵的影响分析[J].棉纺织技术,2019,47(2):51-54.


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